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Nexus C

Easy to use, flexible, and reliable, Nexus C is the ideal line for converters who want to speed up paper changing and setting operations according to the type of finished product.

The design with direct servo motorization, together with the patented automatic transfer system, allows operators to work at high speeds with simplicity, thanks to precise control of paper tension and a simple process management system. Intuitive and flexible, the technological choices adopted on Nexus C process are optimized for consumer products allowing operators to quickly reach target product characteristics at production speed. Consumer-Hybrid configuration available with variable winding nest geometry that enables an extensive cross-sector finished product range.

Data sheet

  • Production speed: from 500 to 650 m/min
  • Core diameter: 18 to 90 mm
  • Log Diameter: 90 to 220 mm
  • Cycle rates: from 35/min to 50/min
  • Fully Servo driven
  • Production: up to 20,000 Tons/year

Patented technologies

assonometria 1 (senza carter)
assonometria 1

Modules

CWC 160C

The core maker CWC 160 is a high speed consumer core maker, the glue and lubrication are precisely applied via a drum systeml, the winding belt is servo driven for stable core formation while the cutting is achieved by a servo-controlled saw system.

  • Max Speed 160 m/min
  • Max Cycles 55 / min
  • Core Pi 30-60 mm
  • Extruder glue application
  • Single ply core capable
  • Perfume unit (option)
CWC 130C

The core maker CWC 130 is a reliable and simple to manage consumer core maker, the glue is precisely managed by a volumetric pump while the first ply pass by a lubrication system with mineral oil, the winding belt is servo driven for stable core formation while the cutting is achieved by a servo-controlled saw system.

  • Max Speed 130 m/min (160 m/min option)
  • Max Cycles 40 / min (50 / min option)
  • Core Pi 30-60 mm
  • Extruder glue application
  • Single ply core capable
  • 20 mm core (option)
  • Perfume unit (option)
BD 30

The BD 30 unwinder are custom developed to support pope rolls directly form paper mill.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 3000 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 6500 Kg
  • Reel support: Pope Roll
  • Reel Loading: overhead crane
  • Custom Design on request
BD 25

The BD 25 is United Converting Tissue heavy duties unwinder, with different level of mother roll loading automation available to optimize OEE.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 2500 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 5000 Kg
  • Reel support: Pneumatic Chucks / Hydraulic Chucks
  • Reel Loading: overhead crane
  • Automatic mother roll loading (Option)
  • Automatic mother roll splicing at zero speed (Option)
  • Floor space reduced configuration with supported ⌀ up to 2000 mm (Option)
  • Custom Design on request
BD 19

The BD 19 have been developed to be extremely flexible, can be integrated on new or existing interfolder, start-stop and continuous line.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 1900 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 3500 Kg
  • Reel support: Mechanic Shaft/ Pneumatic Chucks / Hydraulic Chucks
  • Reel Loading: Hydraulic arms / overhead crane
  • XL configuration for Supported ⌀ up to 2200 mm (Option)
  • Custom Design on request
C-Line Calander

The C-Lines units are cold type Nip Calanders, build with iron cast alloy rolls this process increase finish products softness and hand-feeling.

  • Max Working Speed 250 m/min
  • Automatic lubrication & cleaning system
  • Tension control by dancer roll or Loadcell
  • Steel Rolls diameter ⌀ 250 mm or 400 mm (depending on width)
  • Max paper width up to 3650 mm
Vario 50L

The VARIO 50 L is a combined unit that can work with DESL/DERL products as well as Tip to Tip, the robust mechanic construction and a series of electronic security controls allows this unit to be operated safely with Tip to Tip.

  • Max Working Speed 650 m/min (650 m/min with DERL/DESL, 500 m/min Tip to Tip)
  • Tension control by Loadcell
  • Steel Rolls ⌀ 500 mm
  • Rubber Rolls ⌀ 530 mm
  • Linear Load 50 Kg Cm
  • Linear Flex embossing technology
  • Water Bonding (Option)
  • Sandwich lamination (Option)
  • Anilox Roll ⌀ 300 mm
  • Applicator Roll ⌀320 mm
  • Marrying Roll ⌀ 300 mm (Option)
  • Simplified configuration changeover
  • Max paper width up to 3650 mm
Sideris 65L

The Sideris 65L have been developed following United Converting vision for efficiency in production, the machine is simple to operate and to maintain resulting in high quality impression on paper, thanks to the fully servo driven transmission that gives the ability of controlling the tension the quality of the embossing is kept along all the process at speed.

  • Max Working Speed 650 m/min (650 m/min with glue)
  • Fully Servo Driven
  • Tension control by Loadcell
  • Steel Rolls ⌀ 400 mm
  • Rubber Rolls ⌀ 430 mm
  • Linear Load 50 Kg cm
  • Linear Flex embossing technology
  • Water Bonding (Option)
  • Sandwich lamination (Option)
  • Anilox Roll ⌀ 280 mm
  • Applicator Roll ⌀300 mm
  • Marrying Roll ⌀ 300 mm
  • Quick steel rolls changeover
  • Max paper width up to 3650 mm
Sideris 50L

The Sideris 50L have been developed following United Converting vision for efficiency in production, the machine is simple to operate and to maintain resulting in high quality impression on paper, thanks to the fully servo driven transmission that gives the ability of controlling the tension the quality of the embossing is kept along all the process.

  • Max Working Speed 650 m/min (500 m/min with glue)
  • Fully Servo Driven
  • Tension control by festoon
  • Steel Rolls ⌀ 350 mm
  • Rubber Rolls ⌀ 380 mm
  • Linear Load 35 Kg Cm
  • Linear Flex embossing technology (Option)
  • Water Bonding (Option)
  • Sandwich lamination (Option)
  • Anilox Roll ⌀ 260 mm
  • Applicator Roll ⌀ 280 mm
  • Marrying Roll ⌀ 280 mm
  • Quick steel rolls changeover
  • Max paper width up to 2850 mm
Sideris 40L

The Sideris 40L is a basic and reliable double embossing unit, it can be integrated with a glue deck to produce laminated products.

  • Working Speed 650 m/min (450 m/min with glue)
  • Tension control by dancer roll or load cell
  • Spiflicated roll changeover
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg cm
  • Paper recovery system for continuous lamination on start-stop (Option)
  • Simplified steel rolls changeover
  • Max paper width up to 2850 mm
Sideris 40

The Sideris 40 is a basic and reliable double embossing unit, it can be integrated with a glue deck to produce laminated products.

  • Working Speed 650 m/min (450 m/min with glue)
  • Tension control by dancer roll or load cell
  • Spiflicated roll changeover
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg Cm
  • Paper recovery system for continuous lamination on start-stop (Option)
  • Simplified steel rolls changeover
  • Max paper width up to 2850 mm
AG 35

Single steel to rubber embossing station, this unit is designed for simple applications that need to operate at high speed.

  • Working Speed 700 m/min
  • Servo Driven
  • Steel Rolls ⌀ 350 mm
  • Rubber Rolls ⌀ 380 mm
  • Linear Load 35 Kg cm
  • Max paper width up to 3650 mm
AG 30

Single steel to rubber embossing station, this unit is designed for simple applications the servo driven motion technology makes it very easy to install on existing lines,

  • Working Speed 500 m/min
  • Servo Driven
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg Cm
  • Max paper width up to 2850 mm
Nexus 65C

Nexus 65C is a highly productive rewinder capable of producing rolls with premium winding, the technical solutions and to patented technologies allow consistent output.

Nexus 50C

Nexus 50C is a flexible consumer rewinder, the combination of technical solutions and the patented technology used for automatic transfer and winding allow the Nexus 50C set up to be very quick on different raw material and finish products characteristics.

  • Design Speed 600 m/min
  • Max Speed 500 m/min
  • Max Cycles 35 / min
  • Fully Servo Driven
  • Finish product ⌀ 90-160 mm
  • Core ⌀ 30-60 mm (⌀ 20-60 mm option)
  • Perf Range 75-150 mm
  • Perf Range 75-300 mm with double perf. (Optional)
  • AirBlade transfer technology
  • Unicore winding technology
  • Set up form HMI
  • Max paper width 3650mm
ST50

The Sealtronic 50 is multi station tail sealing unit for consumer rolls, the process is divided in tail positioning, gluing, and closing, the fully servo driven transmission allow fast operation and precise control of tail position.

  • Max Cycles 50 / min
  • Tail range 5-15 mm
  • Finish product ⌀ 90-160 mm (⌀ 90-220 mm option)
  • Product setting form HMI
  • Fully Servo Driven
  • Wire glue application
  • Max paper width 3650 mm
ST35

The Sealtronic 35 is single station tail sealing unit for consumer rolls, the tail positioning is achieved by blows and vacuum while the glue line is applied with a wire system.

  • Max Cycles 35 / min
  • Tail range 5-15 mm
  • Finish product ⌀ 90-160 mm (⌀ 90-220 mm option)
  • Product setting form HMI
  • Fully Servo Driven
  • Wire glue application
  • Max paper width 3650 mm
LA 250

The accumulator LA 250 has a real capacity of 229 logs, the 4 lanes unloading device is pneumatically activated and supports all the possible combinations of log delivery to the saw. The unit is very versatile and can be adjusted in dimensions and configurations to fit different floorspaces and/or productions needs.

  • Max Cycles 40 / min (50/min optional)
  • Finish product ⌀ 90-160 mm (90-220 mm optional)
  • 250 Buckets
  • 229 logs capacity
  • Additional log loader unit for second Logsaw optional
LA 150

The accumulator LA 150 works with FIFO (first in first out) logic and has a real capacity of 129 logs, the 4 lanes unloading device is pneumatically activated and supports all the possible combinations of log delivery to the saw. The unit is very versatile and can be adjusted in dimensions and configurations to fit different floorspaces and/or productions needs.

  • Max Cycles 40 / min (50/min optional)
  • Finish product ⌀ 90-160 mm (90-220 mm optional)
  • 150 Buckets
  • 129 logs capacity
  • Additional log loader unit for second Logsaw (optional)
Gladius 250

The Gladius 250 is a four lanes consumer Logsaw, the unit is fully servo driven and include a universal clamping mechanism which allow both flexible and fast operation.

  • Max Cuts 250 / min
  • Finish product Pi 90-160 mm (160 – 220 mm on two lanes, option)
  • Blade Pi 610 mm
  • Universal clamps
  • Cookies removal by gravity shuttle
  • Motion: Full Servo Driven
Rollbond 70

Heavy duty mechanic ply bonder unit for speed of up to 700 m/min the line is built with independent, pneumatically activated units that engage a 130 mm diameter by 5 mm width engraved wheel against a 240 mm hardened anvil rolls. 10 mm bonding wheels can be integrated to allow invisible bonding or customized bonding design. This unit can be either frame mounted on lamination unit or free standing on top of Rewinder depending upon line configuration.

Rollbond 60

Mechanic ply bonder unit for speed of up to 600 m/min the line is built with independent, pneumatically activated units that engage a 100 mm diameter by 5 mm width engraved wheel against a 200 mm hardened anvil rolls. This unit can be either frame mounted on lamination unit or free standing on top of Rewinder depending upon line configuration.

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