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S-Line

Boost your productivity and efficiency coefficients. S-Line is more efficient, more flexible, more sustainable, easier to use and maintain.

Flexible, high-performance, and easy to use, the S SERIES delivers 20% higher productivity with better winding quality than any competitor’s start-stop line. The design with direct independent motorization allows for the highest winding standards and energy efficiency. The latest generation servo-motors used on the S SERIES, which integrate a KERS (Kinetic Energy Recovery System), guarantee energy savings of up to 50%. Moreover, the servo motors also facilitate all settings and adjustments, performed through a simple Human-Machine Interface (HMI) panel, without the need for skilled operators.

Data sheet

  • Production speed: from 600 to 700 m/min
  • Core diameter: from 20 to 90 mm
  • Log diameter: from 90 to 400 mm
  • Modular structure
  • Fully Servo driven
  • Automatic Coreless (option)
  • In-Line slitting unit (option)
  • Nonwoven optimized configuration (option)
  • Production: up to 5000 Tons/year

Advantages

  • Increased production speed: +20% vs competitors
  • Higher efficiency: up to +25% Overall Equipment Effectiveness (OEE)
  • Improved product quality: superior winding consistency over the entire diameter
  • Reduced energy consumption: with energy-saving KERS servo motors
  • Lower operator skills required: all adjustments made from HMI (operator panel) and not with fine mechanical adjustments requiring skilled operators
  • Lower skill requirements for setup and maintenance: the machine is controlled by servo motors and not by complicated belt and pulley systems requiring fine and complex adjustments
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Modules

CWC 60i

The core maker CWC 60i is a robust industrial core maker, the glue is independently managed for each ply while the first ply pass by a solid lubrication system, the cutting is achieved by a servo-controlled saw system which allow to operate up to 5 plies cores.

  • Max Speed 60 m/min
  • Max Cycles 20 / min
  • Core Pi 30-90 mm
  • Up to 5 plies
  • 20 mm LoCore (option)
BD 30

The BD 30 unwinder are custom developed to support pope rolls directly form paper mill.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 3000 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 6500 Kg
  • Reel support: Pope Roll
  • Reel Loading: overhead crane
  • Custom Design on request
BD 25

The BD 25 is United Converting Tissue heavy duties unwinder, with different level of mother roll loading automation available to optimize OEE.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 2500 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 5000 Kg
  • Reel support: Pneumatic Chucks / Hydraulic Chucks
  • Reel Loading: overhead crane
  • Automatic mother roll loading (Option)
  • Automatic mother roll splicing at zero speed (Option)
  • Floor space reduced configuration with supported ⌀ up to 2000 mm (Option)
  • Custom Design on request
BD 19

The BD 19 have been developed to be extremely flexible, can be integrated on new or existing interfolder, start-stop and continuous line.

  • Max workings speed 700 m/min
  • Servo Driven
  • Tension control by Dancer roll or Load cell (option)
  • Supported ⌀ up to 1900 mm
  • Paper width up to 3650 mm
  • Max Reel Weight up to 3500 Kg
  • Reel support: Mechanic Shaft/ Pneumatic Chucks / Hydraulic Chucks
  • Reel Loading: Hydraulic arms / overhead crane
  • XL configuration for Supported ⌀ up to 2200 mm (Option)
  • Custom Design on request
Sideris 50L

The Sideris 50L have been developed following United Converting vision for efficiency in production, the machine is simple to operate and to maintain resulting in high quality impression on paper, thanks to the fully servo driven transmission that gives the ability of controlling the tension the quality of the embossing is kept along all the process.

  • Max Working Speed 650 m/min (500 m/min with glue)
  • Fully Servo Driven
  • Tension control by festoon
  • Steel Rolls ⌀ 350 mm
  • Rubber Rolls ⌀ 380 mm
  • Linear Load 35 Kg Cm
  • Linear Flex embossing technology (Option)
  • Water Bonding (Option)
  • Sandwich lamination (Option)
  • Anilox Roll ⌀ 260 mm
  • Applicator Roll ⌀ 280 mm
  • Marrying Roll ⌀ 280 mm
  • Quick steel rolls changeover
  • Max paper width up to 2850 mm
Sideris 40L

The Sideris 40L is a basic and reliable double embossing unit, it can be integrated with a glue deck to produce laminated products.

  • Working Speed 650 m/min (450 m/min with glue)
  • Tension control by dancer roll or load cell
  • Spiflicated roll changeover
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg cm
  • Paper recovery system for continuous lamination on start-stop (Option)
  • Simplified steel rolls changeover
  • Max paper width up to 2850 mm
Sideris 40

The Sideris 40 is a basic and reliable double embossing unit, it can be integrated with a glue deck to produce laminated products.

  • Working Speed 650 m/min (450 m/min with glue)
  • Tension control by dancer roll or load cell
  • Spiflicated roll changeover
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg Cm
  • Paper recovery system for continuous lamination on start-stop (Option)
  • Simplified steel rolls changeover
  • Max paper width up to 2850 mm
Apollo

This Single Nip Embossing Lamination is designed for special application and can be integrated on any type of converting lines.

  • Working Speed 450 m/min
  • Servo Driven
  • Steel Rolls ⌀ 350 mm
  • Rubber Rolls ⌀ 380 mm
  • Linear Load 35 Kg Cm
  • Max paper width up to 3650 mm
AG 30

Single steel to rubber embossing station, this unit is designed for simple applications the servo driven motion technology makes it very easy to install on existing lines,

  • Working Speed 500 m/min
  • Servo Driven
  • Steel Rolls ⌀ 300 mm
  • Rubber Rolls ⌀ 330 mm
  • Linear Load 25 Kg Cm
  • Max paper width up to 2850 mm
S70

The cutting edge of Start-Stop rewinder developed to deliver higher-level winding quality at the highest speed, thanks to the technologies and solutions used to build the machine some of which are unique on United Converting Tissue Start-Stop lines.

  • Max Working Speed 700 m/min
  • Carbon fiber winding rolls
  • Log Diameter 90 mm to 350 mm
  • Core range 18 mm to 90 mm
  • Max paper width 3650 mm
  • Rump-up time >= 6’’
  • Rump-down time >= 6’’
  • Core transfer time = 7’’
  • Coreless transfer time (option) = 7’’
  • Slitting system (options)
S60

S60 rewinder is capable of producing rolls with premium winding quality at the highest speed, this thanks to the technologies and solutions used to build the machine some of which are unique on United Converting Tissue Start-Stop lines.

  • Max Working Speed 600 m/min
  • Log Diameter 110 mm to 420 mm
  • Max paper width 3650 mm
  • Rump-up time >= 6’’
  • Rump-down time >= 6’’
  • Core transfer time = 7’’
  • Coreless transfer time (option) = 7’’
  • Slitting system (options)
LA 35

The LA 35 is a FIFO (first in firts out) accumulator unit, it has a real capacity of 40 logs, with robust construction that enable to reach full loading with the heaviest products.

  • Max Cycles 8 / min
  • Finish product ⌀ 110-350 mm
  • 35 Buckets
  • 40 logs capacity
  • Unloading table
RTD

The accumulator RDT has a real capacity of 12 logs of 200 mm diameter, the single lanes unloading device is pneumatically activated and designed to always load one log at the time on the Logsaw feeding tail without adjustment.

  • Finish product ⌀ 100-365 mm
  • Accumulation = 12 logs ⌀ 200 mm
  • Driven belt accumulation (option)
Unico365

The new state of the art heavy duty Logsaw Unico365, a new patented clamping system combined with the application of the latest motion technology which allows it to operate at unmatched levels of performance. The unit can process logs of diameter up to 365 mm at very high density whilst still maintaining an excellent cut quality and reducing trim and waste.

  • Design Cutting Speed 140 strokes/min
  • Max Cutting Speed 120 strokes/min
  • Max blade diameter 1000 mm
  • Min/Max log dimetter 1 lane: 90/365 mm
  • Unico365 patented clamping system
  • Max log density: 250 Kg/m³ (Ø 365 mm)
  • Max log length: Up to 3650 mm
  • Cutting length: Variable from panel
  • Motion: Full Servo Driven
T35

United Converting Tissue iconic heavy duty logsaw, the unit is equipped with a series of solutions that allow it to be easily operated in efficiency, achieving high finish product quality while the robust construction and the use of latest motion technology ensure smooth operation.

  • Design Cutting Speed 100 strokes/min
  • Max Cutting Speed 90 strokes/min
  • Max blade diameter 1000 mm
  • Min/Max log dimetter 1 lane: 90/350 mm
  • Max log density: 240 Kg/m³ (Ø 350 mm)
  • Max log length: Up to 3650 mm
  • Cutting length: Variable from panel
  • Motion: Full Servo Driven
Festoon

The precise control of paper achieves by S-Line unique drive solution allow the possibility of integrating a festoon unit for continuous lamination, this unit works as a buffer to accumulate paper during the core/coreless cycle time of the S-Line and release it during acceleration maintaining the line capability of reaching full speed in less than 7 seconds.

Coreless

The S-line rewinders can be integrated with an automatic coreless system, this system is very flexible allowing too easy switch different core diameter with fix or expandable mandrels, as well as automatic coreless cycles the system can be further expand by adding a slitting knives unit and an automatic mandrels cycle making the line capable of converting high temperature sensitive materials such as nonwoven that cannot be cut on the Logsaw.

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